GLASS PROCESSING TECHNOLOGY

AUTOMATION
SOLUTIONS

More control. More continuity.
New possibilities for your production.

Our automation solutions are designed to optimize workflows, improve machine performance, simplify process management, and ensure consistent quality over time.

AUTOMATIC MACHINES

A-WR

Automatic wheels
wear regulation

Full automatic adjustment of diamond and resin wheels. No sample glass. No manual wheel adjustments. Just one minute to achieve accurate and repeatable machine setup.

< 1 MIN

Automatic pre-setting “ZERO” procedure, without glass in the machine.

0.01 mm

Manual spindle adjustment accuracy with Jog function.

A-WR TECHNICAL FEATURES
  1. Automatic pre-setting “ZERO” procedure for diamond and resin wheels, without glass in the machine, in less than one minute
  2. Automatic recovery of wheel wear brighteners
  3. Automatic positioning for wheel replacement
  4. Manual spindle position adjustment (Jog function) with 0.01 mm accuracy
  5. Automatic positioning on the programmed setpoint
  6. Automatic mechanical backlash compensation
  7. Automatic spindle cleaning procedure
  8. Wheels wear warning message
  9. Spindle condition and problems warning message
  10. Manual override and unlocking function for emergency situations
  11. Motorized adjustable inlet conveyor glass removal
  12. Digital ammeters and automatic polishing system wheel wear
  13. Automatic belt wear detection and compensation procedure infeed arm
  14. Alignment check procedure infeed arm
  15. Automatic adjustment of processing parameters according to glass thickness
  16. Automatic main conveyor adjustment control system for alignment and thickness setting
  17. Automatic compensation system for wheel wear in resin during processing. Precise monitoring of absorbed torque from the motors of resin wheels, which can also be used for remote supervision and control applications (e.g., robotic lines).

OPTIONAL: thickness control sensor or automatic thickness detection and positioning sensor.

i-AL

Less setup time.
More consistency. More control.

A comprehensive package of mechanical, electronic, and software systems designed to maximize automation, simplify machine management, and ensure seamless integration into modern production environments.

i-AL pack includes:
  1. Digital ammeters displayed on the touch-screen panel
  2. Handheld device with several functions
  3. Automatic parameters according to glass thickness and production requirements
  4. Polishing wheels pressure adjustment
  5. Glass length measurement
  6. Remote diagnostics and assistance

OPTIONAL: thickness control sensor or automatic thickness detection and positioning sensor.

Discover the most suitable solution for your needs
i-AL
i-AL
i-AL
i-AL
TLR & TLS SERIES

i-AL LIMITED EDITION

The ultimate evolution
of glass processing.

Limited Edition is much more than a machine. It is a complete technological ecosystem built on the well-established TLR and TLS families, combining excellent engineering, advanced automation, and intelligent digital solutions.

  • A-WR
  • i-AL
  • Robot Ready
  • IoT
  • Orchestra Software
i-AL LIMITED EDITION

BUILT FOR THOSE
EXPECT MORE.

AUTOMATION

Robotics, A-WR and i-AL systems, IoT connectivity, and Orquestra software work in perfect synergy to ensure greater productivity, consistent quality, real-time monitoring, and more advanced production management. Designed for the most demanding glass processors, Limited Edition machines maximize performance, efficiency, and reliability, preparing the company for the challenges of the smart factory of the future.

ADVANTAGES

Designed for glass processors who seek the highest levels of productivity, quality, and automation, Limited Edition machines combine exclusive technologies, premium components, and intelligent process management into a single platform.

Request a custom configuration
KEY FEATURES
  • Premium Mechanical Engineering

    Enhanced components and optimized machine architecture.

  • Advanced Automation

    A-WR and i-AL systems for automatic machine setup and process management.

  • Robotics Ready

    Seamless integration with robotic handling and automated production lines.

  • IoT connectivity

    Real-time machine monitoring and production data collection.

  • Predictive Maintenance

    Condition monitoring sensors continuously analyze critical machine parameters, enabling the early detection of any anomalies, reducing unplanned downtime downtime, and optimizing maintenance operations.

  • Orquestra Platform

    Advanced analytics, performance monitoring and data management.

  • Energy Efficiency

    Optimized systems designed to reduce energy consumption and operating costs.

  • Exclusive Limited Edition Features

    Technological updates developed to ensure superior performance and reliability.

ROBOTIC SOLUTIONS

ROBOTIC
SOLUTIONS

Smart solutions for more autonomous
more autonomous and efficient

A complete ecosystem of robotics, automation, and intelligent process control designed to optimize the production flow, increase productivity, and reduce operator dependency throughout the entire edging process.

ROBOTICSOLUTIONS
WHY AUTOMATE EDGING DEPARTMENT
  1. HIGH FLEXIBILITY

    Processing of different glass sizes, thicknesses and production batches with independent processing programs.

  2. AUTOMATIC GLASS VALIDATION

    Automatic measurement and verification of glass dimensions and position before processing.

  3. EASE OF USE

    A single operator can manage the entire line, reducing manual handling and simplifying daily tasks.

  4. OPTIMIZED PROCESS FLOW

    Automated material handling reduces bottlenecks and improves overall efficiency.

PRODUCTIVITY WITHOUT COMPROMISE
  1. LOWER LABOR COSTS

    Higher productivity with fewer workers and a higher level of safety.

  2. INCREASE IN PRODUCTIVITY

    Continuous operation, reduction of downtime and high-speed robotic handling.

  3. FULLY AUTOMATED PROCESSING

    Automatic loading, processing, and unloading ensure consistent quality and maximum repeatability.

  4. MODULARITY AND SCALABILITY

    The lines can grow over time thanks to the integration of additional robots, machines, and modules.

  5. MAXIMUM OPERATIONAL CONTINUITY

    Low-maintenance machines, remote diagnostics, and smart monitoring maximize production availability.

  6. ADVANCED SAFETY

    Dedicated sensors validate dimensions, positioning and handling conditions before processing.

  7. ENERGY EFFICIENCY

    Advanced vacuum technologies and optimized robot movements significantly reduce energy consumption.

TAILOR-MADE ENGINEERING

INTEGRATED
ROBOTIC SOLUTIONS

Automate your glass processing plant

Every solution stems from the customer's production needs: edging machines, robotic handling systems and advanced automation in a single connected environment. Flow analysis, Digital Twin simulations and dedicated engineering optimize productivity, flexibility and reliability.

A
B
C

The configurations represent some of the most requested layouts. Each system can be expanded with additional machines, robots, modules, and integrations based on production needs and available space.

A / COMPACT LINE

1 edger
1 robot

B / LINE WITH WASHER

2 edgers
1 robot · 1 washing machine

C / TWO-ROBOT LINE

2 edgers
2 robots · 1 washing machine

TAILOR-MADE CONFIGURATIONS

we find the solutions
that fit your needs

  • Digital Twin simulations and production flow analysis
  • Mechatronic Engineering
  • Higher Productivity
  • Consistent Quality and Process Repeatability
  • Optimized Production Flow
  • Automated Glass Handling
  • Enhanced Operator Safety
  • Scalable Automation Platform
  • Industry 4.0 & IoT Ready
  • Low Maintenance, Maximum Uptime
  • Reduced Labor Dependency
ORQUESTRA SOFTWARE

ORQUESTRA

Turn Production Data
into Competitive Advantage.

A digital hub for data, analytics and process optimization. Connect machines, monitor performance and transform production data into actionable insights.

ORQUESTRA
CONNECT

Every machine, process and data source connected in real time.

ANALYZE

Actionable insights for measurable improvements.

OPTIMIZE

Increase productivity, reduce downtime, and improve operational efficiency.

Production monitoring in real time
Production monitoring in real time
Energy consumption monitoring
Energy consumption monitoring
Alarm history & analysis
Alarm history & analysis
Production analysis by glass thickness
Production analysis by glass thickness
Real-time machine dashboard
Real-time machine dashboard
Maintenance and service management
Maintenance and service management
Historical production data
Historical production data
Bring Orquestra to your production
MEDIA GALLERY

OUR VIDEOS

A-WR robotic line in action

Digital Twin and process simulation

Complete plant automation

CONTACT US

Request a
personalized
consultation

Our experts are available to analyze your production processes and configure the ideal automation solution for your glass processing plant.